High-Pressure Die Casting

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High-Pressure Die Casting at Align MFG

At Align MFG, we're not just manufacturing high-pressure die cast components – we’re crafting precision-engineered solutions that power a multitude of industries in the United States and around the world. With factories located in Thailand, Vietnam, India, and the United States, we are adept at handling both aluminium and zinc metal productions. Our focus is on delivering components that are not only precise but also embody the durability essential for diverse applications in the U.S. market and beyond.

Our services

ALUMINUM HPDC

Aluminum Die Casting

Custom aluminum casting solutions for lightweight, high-strength components.

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Zinc Die Casting

Zinc casting for high-precision, durable parts.

Suitable for complex shapes and thin walls in various applications.

Our Process

At Align MFG, we excel in bringing your designs to life with precision and quality. Our process is tailored to efficiently transform client-provided designs into high-performance, high-pressure die casting components.

 

Once we receive your design, our team engages in meticulous planning and execution. We ensure every specification you provide is met with the highest standards of manufacturing excellence.

 

Throughout the manufacturing process, we maintain rigorous quality checks. This commitment to quality ensures that the final product not only meets but exceeds your expectations.

 

Empowering HPDC

Align MFG is a leading supplier of high-pressure die-casting services to the oil and gas industry.

Die Cast Vent Release valve

  • Oil and Gas
  • High Pressure Die Cast
  • 380 ALUMINUM
  • Clear Anodizing 
  • 20,000 per year
  • Vietnam 

We also provide various product offerings that meet the rigorous demands of diverse industries.

Discover our other industries

We use materials such as aluminium and zinc alloys to create parts according to your drawing specifications. We are committed to providing our customers with the highest quality products and services. Our team of experienced engineers and technicians is dedicated to meeting your needs.

Contact us today to learn more about our high-pressure die casting services.

Why Choose Align MFG
for Die Casting?

high-pressure

Precision Manufacturing

Experience precision manufacturing, where our skilled technicians work together to produce high-quality castings each time.

die casting

Materials Expertise

Specializing in both aluminium and zinc, we provide versatile solutions tailored to your specific requirements.

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Global Reach, Local Expertise

With high-pressure die casting factories in the United States, Thailand, Vietnam, and India, we combine global reach with local expertise, ensuring seamless service and support.

FAQ

High-pressure die casting forces molten metal into a steel mold at high pressure, allowing it to fill even the smallest cavities with precision. This results in parts with smooth surfaces, intricate details, and tight tolerances, reducing the need for post-processing and ensuring high dimensional accuracy.

Metals like aluminum, zinc, and magnesium are commonly used in high-pressure die casting. Aluminum is lightweight and corrosion-resistant, ideal for applications requiring durability. Zinc has excellent flow properties and is suitable for detailed parts, while magnesium is strong and light, making it perfect for applications needing strength without added weight.

High-pressure die casting provides high precision and strength, which is essential for complex automotive components like engine blocks, transmission cases, and electronic housings. The smooth surfaces and tight tolerances meet strict quality standards, making it an ideal choice for parts that require accuracy, durability, and lightweight characteristics.

High-pressure die casting is significantly faster than other casting methods because it allows for rapid cooling and quick mold cycling. This high production speed enables mass production of identical parts in a shorter time, making it a highly efficient process for large-scale manufacturing.

High-pressure die casting offers excellent cost efficiency for large orders due to its high production speed and minimal material waste. The process produces near-net shapes, reducing the need for additional machining, and the ability to reuse molds further lowers costs, making it a cost-effective solution for large-volume production.

Submit Your RFQ Today

Do you have a specific sand casting project in mind? Send us your RFQ today to understand how Align MFG can effectively realize your specific manufacturing needs. We're here to discuss your requirements and offer tailored solutions that align with your project specifications, budget, and timeline.